CIGWELD 300Pi Spécifications

A-12096A-12096300PiOperating ManualRevision: AD Issue Date: December 10, 2013 Manual No.: 0-5309Operating Featur

TRANSTIG 300PiGENERAL INFORMATION 1-4 Manual 0-53095. Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the spe

TRANSTIG 300PiManual 0-5309 1-5 GENERAL INFORMATION1.02 Principal Safety StandardsSafety in Welding and Cutting, ANSI St

TRANSTIG 300PiGENERAL INFORMATION 1-6 Manual 0-53091.03 Declaration of ConformityManufacturer: CIGWELD Address: 71 Gower St, Preston Victoria

TRANSTIG 300PiManual 0-5309 2-1 INTRODUCTIONSECTION 2: INTRODUCTION 2.02 Equipment IdentificationThe unit’s identification number (specification or pa

TRANSTIG 300PiINTRODUCTION 2-2 Manual 0-53092.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten Arc Welding

TRANSTIG 300PiManual 0-5309 2-3 INTRODUCTION2.05 DescriptionThe Cigweld Transtig 300Pi is a self contained three phase multi process welding inverte

TRANSTIG 300PiINTRODUCTION 2-4 Manual 0-53092.09 Duty CycleThe rated duty cycle of a Welding Power Source, is a statement of the time it may be oper

TRANSTIG 300PiManual 0-5309 2-5 INTRODUCTION2.10 SpecificationsDescription Transtig 300PiPower Source Part No W1008300Power Source Dimensions H434mm

TRANSTIG 300PiINTRODUCTION 2-6 Manual 0-5309NOTE 4Minimum Generator Recommendation at the Maximum Output Duty Cycle. Due to large variations in perfo

TRANSTIG 300PiManual 0-5309 3-1 INSTALLATION, OPERATION AND SETUPSECTION 3: INSTALLATION, OPERATION AND SETUPconditions. For further information pl

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Cigweld product. We are proud to have you as our customer and will strive to provide you with

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-2 Manual 0-5309action may be as simple as earthing the welding circuit, see NOTE below. In other c

TRANSTIG 300PiManual 0-5309 3-3 INSTALLATION, OPERATION AND SETUP5. Earthing of the Workpiece Where the workpiece is not bonded to earth for elec

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-4 Manual 0-5309Fail to safe operationThis welding power source is also protected by a special prot

TRANSTIG 300PiManual 0-5309 3-5 INSTALLATION, OPERATION AND SETUP(Pulse)A-12100Figure 3-3: Parameter Led's6. Positive Welding Output Terminal

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-6 Manual 0-53098. Remote Control SocketThe 8 pin Remote Control Socket is used to connect remote

TRANSTIG 300PiManual 0-5309 3-7 INSTALLATION, OPERATION AND SETUPA-116634T Latch ModeThis mode of welding is mainly used for long welding runs to r

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-8 Manual 0-5309Note that when the unit is powered on the mode selection control will automatically

TRANSTIG 300PiManual 0-5309 3-9 INSTALLATION, OPERATION AND SETUP18. Fan on DemandThe Transtig 300Pi is fitted with a fan on demand feature. Fan on

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-10 Manual 0-53093.07 Setup for TIG (GTAW) WeldingA. Select HF TIG or Lift TIG mode with the proc

TRANSTIG 300PiManual 0-5309 3-11 INSTALLATION, OPERATION AND SETUPLIFT TIG and HF TIG Programming ModeProgramming Parameter Control Panel DisplayPr

! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment.While t

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-12 Manual 0-5309DC Pulse Mode / DC modeThis parameter selects DC PULSE operating mode or DC ope

TRANSTIG 300PiManual 0-5309 3-13 INSTALLATION, OPERATION AND SETUPPulse WidthThis parameter sets the percentage “on” time of the PULSE FREQUENCY fo

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-14 Manual 0-5309Crater CurrentThis parameter operates in TIG modes only. In 2T mode this is the cu

TRANSTIG 300PiManual 0-5309 3-15 INSTALLATION, OPERATION AND SETUPA-12114Figure 3-7: Setup for Manual Arc Welding STICK Programming ModeProgramming

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-16 Manual 0-5309Programming Parameter Control Panel DisplayBase CurrentThis parameter sets the STI

TRANSTIG 300PiManual 0-5309 3-17 INSTALLATION, OPERATION AND SETUP3.10 Shielding Gas Regulator Operating Instructions!WARNINGThis equipment is des

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-18 Manual 0-5309Installation1. Remove cylinder valve plastic dust seal. Clean the cylinder valve

TRANSTIG 300PiManual 0-5309 3-19 INSTALLATION, OPERATION AND SETUPShutdownClose cylinder valve whenever the regulator is not in use. To shut down f

TRANSTIG 300PiINSTALLATION, OPERATION AND SETUP 3-20 Manual 0-5309InstallationAttach the 8-pin connector on the end of the cable to the 8-pin recept

TRANSTIG 300PiManual 0-5309 4-1 BASIC WELDING GUIDESECTION 4: BASIC WELDING GUIDE 4.01 Stick (MMAW) Basic Welding TechniqueSize of ElectrodeThe ele

TABLE OF CONTENTSSECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...

TRANSTIG 300PiBASIC WELDING GUIDE 4-2 Manual 0-5309Welding PositionThe electrodes dealt with in this publication can be used in most positions, i.e.

TRANSTIG 300PiManual 0-5309 4-3 BASIC WELDING GUIDEArt# A-07693 Figure 4-7: Overhead Position, Butt WeldArt # A-07694Figure 4-8: Overhead Position,

TRANSTIG 300PiBASIC WELDING GUIDE 4-4 Manual 0-5309Arc Welding Technique - A Word to BeginnersFor those who have not yet done any welding, the simpl

TRANSTIG 300PiManual 0-5309 4-5 BASIC WELDING GUIDEIf the travel is too fast, the bead will be narrow and strung out and may even be broken up into

TRANSTIG 300PiBASIC WELDING GUIDE 4-6 Manual 0-5309from the vertical. Some electrodes require to be sloped about 20º away from the perpendicular pos

TRANSTIG 300PiManual 0-5309 4-7 BASIC WELDING GUIDEArt # A-07702Figure 4-16: Multi Run Vertical Fillet WeldArt # A-07703Figure 4-17: Examples of Ver

TRANSTIG 300PiBASIC WELDING GUIDE 4-8 Manual 0-5309DistortionDistortion in some degree is present in all forms of welding. In many cases it is so sm

TRANSTIG 300PiManual 0-5309 4-9 BASIC WELDING GUIDEB. Distribution of StressesDistortion may be reduced by selecting a welding sequence which will

TRANSTIG 300PiBASIC WELDING GUIDE 4-10 Manual 0-5309Art # A-07710_AB1Block Sequence.The spaces between the welds are filled in when the welds are coo

TRANSTIG 300PiManual 0-5309 4-11 BASIC WELDING GUIDEElectrode Selection ChartCIGWELD Electrode Selection ChartDescription Diameter Pack Part No. App

TABLE OF CONTENTSSECTION 6: KEY SPARE PARTS ... 6-16.01 Power Source

TRANSTIG 300PiBASIC WELDING GUIDE 4-12 Manual 0-53094.02 Stick (MMAW) Welding TroubleshootingFAULT CAUSE REMEDY1 Welding current varyingARC FORCE

TRANSTIG 300PiManual 0-5309 4-13 BASIC WELDING GUIDE5 Portions of the weld run do not fuse to the surface of the metal or edge of the joint.A Small

TRANSTIG 300PiBASIC WELDING GUIDE 4-14 Manual 0-53094.03 TIG (GTAW) Basic Welding TechniqueGas Tungsten Arc Welding (GTAW) or TIG (Tungsten Inert G

TRANSTIG 300PiManual 0-5309 4-15 BASIC WELDING GUIDETungsten Electrode TypesElectrode Type (Ground Finish)Welding Application Features Colour CodeTh

TRANSTIG 300PiBASIC WELDING GUIDE 4-16 Manual 0-5309TIG Welding is generally regarded as a specialised process that requires operator competency. Wh

TRANSTIG 300PiManual 0-5309 4-17 BASIC WELDING GUIDE7 Dirty weld pool A Electrode contaminated by contact with work piece or filler rod mate-rial.A C

TRANSTIG 300PiBASIC WELDING GUIDE 4-18 Manual 0-5309

TRANSTIG 300PiManual 0-5309 5-1 POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTSSECTION 5: POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIR

TRANSTIG 300PiPOWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-2 Manual 0-530910

TRANSTIG 300PiManual 0-5309 5-3 POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTSB. Insulation ResistanceMinimum insulation resistance for

TRANSTIG 300PiPOWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-4 Manual 0-53092.

TRANSTIG 300PiManual 0-5309 5-5 POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS5.03 Cleaning the Welding Power Source! WARNINGThere are d

TRANSTIG 300PiPOWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-6 Manual 0-5309

TRANSTIG 300PiManual 0-5309 6-1 KEY SPARE PARTSSECTION 6: KEY SPARE PARTS6.01 Power SourceArt # A-12119_ABArt # A-12120_AB

TRANSTIG 300PiKEY SPARE PARTS 6-2 Manual 0-5309A-12121Figure 6-1TRANSTIG 300Pi POWER SOURCE SPARE PARTSITEM PART NUMBER DESCRIPTION1 W7006400 PCB As

TRANSTIG 300PiManual 0-5309 6-3 KEY SPARE PARTS6.02 TIG Torch W4014604TIG Torch W4014604 spare parts diagramA-11669Figure 6-2TIG TORCH SPARE PARTS

TRANSTIG 300PiManual 0-5309 A-1 APPENDIXAPPENDIX: TRANSTIG 300Pi CIRCUIT DIAGRAMA-12122_AB

CIGWELD - LIMITED WARRANTY TERMSLIMITED WARRANTY: CIGWELD Pty Ltd, A Victor Technologies Company, hereafter, “CIGWELD” warrants to customers of its au

TERMS OF WARRANTY – JANUARY 20131. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of good

WARRANTY SCHEDULE – JANUARY 2013These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from

TRANSTIG 300PiManual 0-5309 1-1 GENERAL INFORMATION1.01 Arc Welding Hazards WARNING ELECTRIC SHOCK can kill.Touching l

Australia Terms of Warranty – 2013Effective 1st January 2012, all warranties agains

GLOBAL CUSTOMER SERVICE CONTACT INFORMATIONCIGWELD, Australia71 Gower StreetPreston, VictoriaAustralia, 3072Telephone: 61-3-9474-7400Fax: 61-3-9474-7

Asia Pacific Regional Headquarters71 Gower StreetPreston, Victoria, Australia, 3072Telephone: +61 3 9474 7400FAX: +61 3 9474 7391Email: enqui

TRANSTIG 300PiGENERAL INFORMATION 1-2 Manual 0-5309 WARNINGARC RAYS can burn eyes and skin; NOISE can damage hearing.Arc rays from the welding pro

TRANSTIG 300PiManual 0-5309 1-3 GENERAL INFORMATION WARNINGFUMES AND GASES can be hazardous to your health.Welding p