CIGWELD transarc 300 Si Manuel de service Page 42

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TRANSARC 300 Si SERVICE MANUAL
January 15, 2008
10-4
5. Non-metallic particles are
trapped in the weld metal
(slag inclusion).
A. Non-metallic particles may be trapped
in undercut from previous run.
A. If bad undercut is present, clean
slag out and cover with a run from a
smaller diameter electrode.
B. Joint preparation too restricted. B. Allow for adequate penetration and
room for cleaning out the slag.
C. Irregular deposits allow slag to be
trapped.
C. If very bad, chip or grind out
irregularities.
D. Lack of penetration with slag trapped
beneath weld bead.
D. Use smaller electrode with sufficient
current to give adequate penetration.
Use suitable tools to remove all slag
from corners.
E. Rust or mill scale is preventing full
fusion.
E. Clean joint before welding.
F. Wrong electrode for position in which
welding is done.
F. Use electrodes designed for position
in which welding is done, otherwise
proper control of slag is difficult.
Figure 10 – Examples of slag inclusion
10.03 Power Source Problems
Description Possible Cause Remedy
1. The welding arc cannot be
established
A .
B.
The Primary supply voltage has not
been switched ON.
The Welding Power Source switch
is switched OFF.
A .
B.
Switch ON the Primary supply
voltage.
Switch ON the Welding Power
Source.
C. Loose connections internally. C. Have an Accredited Cigweld
Service Provider repair the
connection.
2. Maximum output welding
current can not be achieved
with nominal Mains supply
voltage.
Defective control circuit Have an Accredited Cigweld
Service Provider inspect then
repair the welder.
3. Welding current reduces when
welding
Poor work lead connection to the
work piece.
Ensure that the work lead has a
positive electrical connection to
the work piece.
4. No gas flow when the torch
trigger switch is depressed.
A.
B.
Gas hose is cut.
Gas passage contains impurities.
A.
B.
Replace gas hose.
Disconnect gas hose from the
rear of Power Source then raise
gas pressure and blow out
impurities.
C. Gas regulator turned off. C. Turn gas regulator on.
D. Torch trigger switch lead is
disconnected or switch/cable is
faulty.
D. Reconnect lead or repair faulty
switch/cable.
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